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Rapid TFT EMI Shielding Film Residue Resolution | Jingtai LCD Display Case Study

Rapid TFT EMI Shielding Film Residue Resolution | Jingtai LCD Display Case Study

2025-09-09

Meta Description: See how Jingtai LCD Display resolved a 0.63% cosmetic flux residue issue on a TFT LCD display module in 8 hours via a local third-party partner, ensuring zero client downtime.

 

Case Study: Excellence in Localized Response: Resolving a Cosmetic TFT Issue in 8 Hours


1. The Challenge: A Cosmetic Imperfection on Arrival 

A key client received a batch of our high-performance LCD Graphic Display Modules and reported a minor cosmetic issue during their quality inspection. The problem was identified as flux residue ("松香印") on the EMI shielding film, classified as an appearance-related defect. While this residue did not affect the module's electrical functionality, brightness, or SPI interface reliability, it did not meet the client's stringent visual standards for integration into their premium end-products. The defect rate was precisely measured at 0.63%.

 

2. Our Commitment: swift Action and Minimal Disruption

At Jingtai LCD Display, we believe our responsibility extends beyond shipping products. We are committed to ensuring complete client satisfaction and seamless integration of our components. Understanding that time was critical to avoid disrupting the client's production line, our customer service and quality assurance teams immediately activated a rapid-response protocol.

 

3. The Solution: A Strategic Local Partnership for Instant Resolution

Instead of a lengthy international return process, we implemented an efficient and client-centric solution:

3.1 Immediate Local Deployment: We commissioned a qualified third-party inspection company located in the client's own region to act on our behalf. This eliminated international shipping delays and language barriers.

3.2 On-Site Sorting & 100% Inspection: A team of experts was dispatched to the client's receiving facility to perform a meticulous sorting of the entire shipment. This ensured every single unit met the required cosmetic standards.

3.3 Long-Term Collaborative Agreement: The effectiveness of this intervention led to a long-term cooperation agreement with the local third-party partner. This allows for pre-delivery inspections in the client's region, adding an extra layer of quality assurance for all future orders and de-risking the supply chain.

 

4. The Result: Trust Strengthened and Production Uninterrupted 

4.1 Record-Breaking Resolution Time: The entire process—from initial contact to on-site sorting and final confirmation—was completed within a remarkable 8-hour window.

4.2 Zero Downtime for the Client: The client's manufacturing operations continued without any interruption. They received a perfect batch of displays without the logistical burden of international returns.

4.3 Enhanced Partnership: This incident demonstrated our agility and commitment, transforming a potential challenge into an opportunity to strengthen trust and build a more resilient supplier-client relationship.

 

5. Conclusion: More Than a Supplier, a Partner

This case exemplifies the Jingtai LCD Display difference. We don't just sell electronic components; we provide reliable, smart supply chain solutions. By leveraging local networks and taking decisive, client-focused action, we ensure that our partners receive not only superior products but also unparalleled support, no matter where they are located.